Robotic Painting and Coating Application
AV&R Aerospace’s robotic systems apply precise and consistent coating to aerospace components without leaving drips, inconsistencies and wasteful overspray, which are common quality issues encountered with current application methods. Uniform film build up and precise film thicknesses can be achieved within ± 2 thousandths of an inch with greater speed compared to manual operations.
AV&R Aerospace has implemented robotic coating application systems managing many layers of material and the entire processes of drying and cooking. Coating, lacquer and varnish are often robotically sprayed by its team of painting specialists. Dipping, immersion, dispensing of glues, along with sealer application have also been automated.
Systems Specifications
- Painting and gluing equipment
- Robotics (4, 5, 6 or 7 axis) and XYZ Cartesian axis systems
- Paint booth and mixing kitchens
- Temperature and humidity controls
- Explosion proof systems
- Ventilation and aspiration of fumes and dust
- Closed-loop programming with real-time validation of the spraying or gluing settings
- Management of part loading and unloading: manual station, conveyor, cart, tray, etc.
- Vision system for part recognition and defect detection
Automated Painting and Coating Application Systems Benefits
- Increase repeatability of your production
- Final quality improvements:
- Consistent thickness
- Material applied at exact locations allowing for variable thickness requirements
- Better process results by controlling the environment (temperature and humidity), eliminating the variations encountered between seasons and in periods of high humidity
- These systems, coupled with traceability features, cut the overall cost of coating applications
- Reduce environmental impacts by decreasing waste material with paint savings up to 30%
- Improve health & safety by removing hazardous painting work environment
- Time saving for polishing operations thanks to the better control of thickness during application
Contact our team of specialists for more information on how to automate your painting, coating, and dispensing applications.
